|
Number |
Bulletin
Title and Description (Click
for titles only) |
|
2001-1 |
2001-1
Frame Replacement on 1997-2001 Ford F-150 and F-250 Truck Models
Based on a recent crash test, replacement of the front portion
of the frame on 1997-2001 Ford F-150 and F-250, light duty (LD), Super
Cab and Super Crew pickup trucks SHOULD NOT BE ATTEMPTED OR AUTHORIZED.
|
|
2000-8 |
Toyota
Prius Service Precautions
Provides precautionary information on the Toyota Hybrid System
(THS), a new type of power train combining gasoline and electric drive
sources. The bulletin includes:
- Descriptions of the the THS components
- Precautions for inspecting or servicing the engine compartment
- Precautions for servicing a damaged vehicle
- Precautions for inspecting or servicing the high-voltage circuit
- Towing precautions
|
|
2000-7 |
3-Stage
Paint: A Guide to Manufacturer's 3-Stage Colors
This bulletin is a reference guide to automotive manufacturer's
3-stage colors. The information consists of paint code locations on the
vehicle and a listing of 3-stage colors. |
|
2000-6 |
Full
Frame Repair Recommendations
Full frame or body-on-frame vehicles represent approximately 50%
of all new models sold today. Most are trucks or sport utility vehicles,
derived from pickup trucks. The materials for the frames of these vehicles
range from the same mild steel that has been used for many years, to aluminum
and high strength steel, with the latter having limited opportunities
for repair. Original equipment manufacturers have developed repair recommendations
over the years, as have Tech-Cor and other repair research centers. This
information is the latest available from the manufacturers; it will be
updated when new repair information is released. |
|
2000-5 |
Refinishing
Plastic Parts (Updated)
This bulletin is a reference guide to automotive paint manufacturer's
recommendations for cleaning, prepping and refinishing both unprimed and
primed plastic parts. Consult the specific paint manufacturer's technical
manual for additional information. General refinishing topics, including
manufacturer recommendations for clearcoat blending, color blending and
the proper use of flex additives are published in Tech-Cor Automobile
Research Bulletin, 2000-1. |
|
2000-4 |
Ford
Taurus Front Rail Sectioning, Rear Portion
This bulletin provides a step-by-step procedure for sectioning
the lower left front unirail on 1996-2000 Ford Taurus/Mercury Sable vehicles.
This procedure can provide significant savings over replacing the entire
rail assembly when structural damage is confined to the rail in front
of the firewall. |
|
2000-3 |
Ford
Taurus Front Unirail Sectioning
This bulletin provides a step-by-step procedure for sectioning
the lower left front unirail on 1996-2000 Ford Taurus/Mercury Sable vehicles.
Sectioning procedures can provide significant savings over replacing the
entire rail assembly when structural damage is confined to the front portion
of the rail. |
|
2000-2 |
Dodge
Ram 1500 4x4 Front Frame Horn Replacement
This bulletin details a sectioning procedure for replacing the
left front frame horn on 1994-2000 Dodge Ram 1500 4x4 pickup trucks. Sectioning
of a damaged frame horn can be performed to avoid replacing the entire
vehicle frame. |
|
2000-1 |
Refinishing
Procedures: A Guide to Manufacturer's Technical Information (Updated)
This bulletin is a reference guide to automotive paint manufacturer's
refinishing recommendations. Refinishing procedures covered in this bulletin
include clearcoat blending, color blending and the proper use of flex
additives. |
|
1999-1 |
1997-99
Ford 4x4 Truck Frame Horn Replacement
This bulletin details a sectioning procedure for replacing the
front frame horn on 1997-99 Ford F-150/250 4x4 pickups, 1997-99 Ford Expedition
4x4 and 1998-99 Lincoln Navigator sport utility vehicles. Sectioning of
a damaged frame horn can be performed to avoid replacing the entire vehicle
frame. |
|
1998-3 |
Index
of Published Sectioning Procedures
A reference guide of available published sectioning procedures
and acceptable areas for cutting locations. The information is listed
by vehicle make, model and year to which they apply. The document number
and source to purchase the repair information is also provided. The intent
is to identify the vehicles and the respective published information that
is available, not to provide the specific repair information. |
|
1998-2 |
Ford
Truck Frame Service Kits
In response to field inquiries from the repair and insurance industries,
Ford Motor Company has released Technical Service Bulletin Article # 98-3-12,
describing service kits that are now available to repair 1997-98 Ford
F-150/250 LD, (light duty) Expedition and Lincoln Navigator frames. |
|
1997-2 |
Ford
Windstar Front Unirail Section Procedure
This Research Bulletin involves a sectioning procedure for the
left front unirail on a 1996 Ford Windstar minivan. |
|
1997-1 |
Ford
Windstar Rail Replacement
Covers complete replacement of the front unirail on a 1995-97
Ford Windstar minivan. |
|
1996-3 |
Adhesive
Bonding of Non-Structural Panels
Gives information on how to apply adhesive bonding of quarter
panels and rear body panels.
- Advantages of adhesive bonding
- Bonding procedure, with photographs
|
|
1996-1 |
General
Motors Collision Repair Issues
- Addresses information on GM's new collision repair publications.
- List of manuals · How to obtain them
|
|
1995-7 |
Important
Repair Concerns when Sectioning Structural Components
Identifies potential problems during sectioning of structural
components on unitized vehicles.
- When to use a section repair
- Determining a proper structural section joint location
- Sectioning guidelines
- Welding information
- Other published sectioning procedures
|
|
1995-6 |
Important
Repair Concerns when Replacing Structural Components and Subassemblies
Identifies potential problems during replacement of structural
components or subassemblies on unibody vehicles.
- Inspection suggestions
- Replacement procedures
- Welding information
|
|
1995-5 |
Chrysler
L/H Series Front Unirail Section Procedure
Details partial replacement of left front unirail.
- Required components of replacement unirails
- Step-by-step section procedure
- Welding information
|
|
1995-4 |
Repairing
Collision Damaged Wiring
Identifies wire connecting devices, materials and techniques to
repair damaged wiring.
- Repairing damaged insulation
- Slicing broken wires
- Sealing the splice joint
- Description of new products
- Contents of wire repair kit
- Procedure for soldering electrical circuits
|
|
1995-3 |
Replacement
Belt Tension Bracket Motor Mount Support - Update
Describes recently introduced repair bracket for V-belt tensioner
arm.
- Overview of product and installation
- List of available cylinder head and engine block repair brackets by
vehicle make and model
|
|
1995-2 |
1992-1995
Ford Econoline Front Horn Replacement
Details how to replace front frame horn, which should not be straightened
after a collision.
- Parts description, with photographs
- Step-by-step repair sequence, with photographs
- Welding specifications
|
|
1995-1 |
GM
N-Body Left Front Lower Section 1992 Model Year & Later
Describes section repair of left front lower rail on 1992 and
newer Buick Skylark, Oldsmobile Achieva and Pontiac Grand Am.
- Section joint location
- Repair procedures, with photographs
- Welding information
|
|
1994-7 |
Outer
Door Panel Bond Separation
Describes recommended repair procedures for outer door panel bond
of 1993-94 Chevrolet Camaro and Pontiac Firebird.
- Separation descriptions and causes
- Step-by-step repair procedures
- Door assembly replacement
|
|
1994-6 |
Passive
Restraint System/Air Bags: Component Replacement After Deployment
Provides general information on air bags and what needs to be
replaced after deployment.
- Air bag system components and their functions
- Disabling the system
- When to replace components
- Repair precautions
- System operational checks
|
|
1994-5 |
1994-1995
Honda Accord Anti-Lock Brake Modulator Assembly
Describes components of damaged fluid reservoir of anti-lock brake
modulator assembly.
- Replacement kit specifications
- Examination requirements
|
|
1994-4 |
Nissan
Altima Automatic Shoulder Belt Malfunction
Identifies how to fix inoperative front seat shoulder belt.
- Resetting the inertia safety switch description
- Post-collision inspection procedures
|
|
1994-3 |
Aluminum
Wheels, Replace or Repair?
Provides information on restoration and reuse of dam-aged aluminum
alloy wheels.
- Types of damage and what is repairable
- Steps of a quality aluminum wheel restoration process
- How to identify a qualified wheel restoration facility
|
|
1994-2 |
1990
& Later General Motors C/H Body Front Lower Rail Replacement
Discusses inability to section later model components, and how
to replace them.
- Step-by-step replacement procedures, with photographs
- Welding information
|
|
1994-1 |
Ford
Motor Company Bumper Energy Absorber Reuse/Replacement Guidelines
Describes function, damage and replacement of bumper energy absorbers.
- Replacement criteria
- Cautionary measures
|
|
1993-9 |
1990-93
Geo Storm Front Lower Rail Extension and Radiator Side Panel Installation
Describes replacement procedures and proper weld attachment.
- Rail extension only, without side panel
- Full replacement of radiator side panel assembly
- Welding information
|
|
1993-8 |
1992-1994
Ford Ranger & Explorer Front Frame Horn Replacement
Explains how to replace front frame horn, which frequently cannot
be straightened after a collision.
- Part descriptions, with photographs
- Step-by-step repair sequence, with photographs
- Welding specifications
|
|
1993-7 |
Saturn
Front Unirail Section Procedure
Details sectioning procedure for front unirail, including replacement
of rail extension and lower tie bar on 1990 and newer vehicles.
- Step-by-step procedure, with photographs
- Welding information
|
|
1993-6 |
Saturn
Rear Unirail Sectioning Procedure
Details sectioning procedure for rear unirail, including replacement
of rear body panel and rear floor pan on 1990 and newer vehicles.
- Step-by-step procedure, with photographs
- Welding information
|
|
1993-5 |
Saturn
Plastic Repair Information
Identifies repair and refinishing procedures for Saturn vehicles.
- Panel descriptions
- Four levels of physical damage
- Rigid plastic and steel repair
- Flexible plastic repair
- Priming/Surfacing
- Refinishing
- Corrosion repairs
- Plastic parts identification
|
|
1993-4 |
Thermal
Expansion of Saturn Composite Panels
Explains installation of Saturn composite panels.
- Proper fastening procedure
- List of Saturn publications and videotapes
- Torque values
- Clearance and flushness specifications
|
|
1993-3 |
Ford
Ranger Fluid Filled Engine Mounts
Describes engine mount leakage from frontal impacts.
- Photos showing engine mounts after impact
- Consequences of impact
- Clean-up, disposal and replacement suggestions
|
|
1993-2 |
Oil
Filter Damage on 1989-1993 Ford Ranger 2.3L 4-Cylinder Engine Pickup Trucks
Provides information on potential engine damage from loss of engine
oil.
- Photos showing oil filter damage upon impact
- Inspection suggestions
|
|
1993-1 |
Air
Conditioning Refrigerant Alert
Provides information about the R134A air conditioning refrigerant.
- Reasons for change in refrigerants
- Major problems when R12 and R134A are mixed together
- Ways to minimize contamination
- List of model year vehicles using R134A
|
|
1992-4 |
Full
Replacement of the Apron/Rail Assembly 1991 Ford Escort/Mercury Tracer
Describes method of replacement without removal of driveline or
suspension crossmember.
- Safety/cautions during repairs
- Full apron/rail replacement procedure
- Preparation of new apron/rail assembly
- Welding information
|
|
1992-3 |
Roof
Panel Seam Sealer Procedure for Ford Motor Company Vehicles
Covers roof panel seam sealer procedure for 1981-90 Escort, 1986-90
Aerostar, 1991 Explorer.
- Application procedure
- Roof channel sealer replacement procedure
- Roof channel/drip rail sealer replacement procedure
|
|
1992-2 |
Airbag
Deployment - What to Expect
Presents general information on what to expect in airbag deployment.
- Deployment criteria
- Mechanics of deployment
- Unexplained deployment
|
|
1992-1 |
Stationary
Glass Replacement: Materials, Preparation and Installation
Relates importance of proper adhesion and protection techniques.
- U.S. government safety standards
- Adhesive types and strengths
- Metal preparation and installation procedures
- Special considerations regarding airbags
|
|
1991-5 |
General
Motors Two-Stage Energy Absorbers
Provides description of the two-stage absorber and how to identify
which units must be replaced.
- Operational characteristics of single-stage vs. two-stage unit during
impact
- Diagnostic methods, including leakage, damage, manual inspection,
bench test and rotation test
- List of cars with two-stage energy absorbers
|
|
1991-2 |
1990
Honda Accord Horizontal Rocker Panel Pinchweld Flanges
Describes the newly designed pinch weld flange of the 1990 Honda
Accord.
- Photographs of flanges
- Cautions regarding structural strength
- Description of necessary additional supports
|
|
1991-1 |
Front
Lower Unirail Section Procedures for General Motors 10 Series Vehicles
Conveys collision repair information for sectioning procedures
for the front lower unirail on 1988 and newer vehicles.
- General repair information
- Sectioning procedures for driver side
- Sectioning procedures for passenger side
- Welding information
|
|
1990-6 |
Front
Lower Unirail Section Procedure for the Ford Taurus/Mercury Sable Vehicles
Focuses on repairs to the complex front unirail on model years
1986-1995.
- Development and testing of repair procedure
- General repair information
- Step-by-step sectioning procedures, with photographs
- Welding information
|
|
1990-3 |
Front
Lower Unirail Section Procedure for the GM 200 Series Van
Focuses on repairs to the complex front unirail on model years
1990-1996.
- General repair information
- Step-by-step sectioning procedures, with photographs
- Welding information
|
|
1990-2 |
Rear
Sectioning Procedure for the General Motors 200 Series Van
Describes repair of rear unibody structure on model years 1990-1996.
- Lifting suggestions
- Vehicle holding and fixturing, with photos
- Specific repair information
- Detailed rear sectioning procedures
- Welding instructions
|
|
1990-1 |
SMC
Repairs for the GM 200 Series Van
Provides detailed background and repair information for SMC (Sheet
Molded Compound) exterior panels on model years 1990-1996.
- Answers to commonly asked questions about SMC
- Specific repair methods for various problems and panels
- Repair product information
|
|
1986-7 |
Restoring
Corrosion Protection During Vehicle Repair
Addresses proper use of corrosion preventive products to achieve
sound repairs and minimize future problems.
- General guidelines for corrosion protection
- Detailed repair steps
- Corrosion protection steps by vehicle area
|
