Research Bulletin 2000-5
Refinishing Plastic Parts:DuPont


Plas-Stick Flexible Adhesion Sealer 2340S

Desciption

Plas-StickTM Flexible Adhesion Sealer 2340S is part of a system of products designed to improve the adhesion, chip resistance and flexibility of ChromaSystemTM products over semi-flexible and fully-flexible plastics.

General Information

Components

Mix Ratio: (4: 1: 1)

Mix 4 parts 2340S to 1 part ChromaPremierTM Activator 12305S to 1 part ChromaSystemTM Low Temp Reducer 1075S or ChromaPremierTM Fast Reducer 12365S.

Pot Life: One hour
Additives
Accelerator: 389S - use 1 ounce per ready-to-spray quart.
Flex-Additive: Not required.
Reducer: 1075S or 12365S may be added above the required 20% to improve flow and leveling.

Tinting: Not recommended.

Topcoats

Application

Substrates (Flexible Fascia Substrates)

  1. Pre-primed
    2340S may be applied directly to properly prepared pre-primed plastics.
  2. Unprimed Non-Polyolefin /Thermoplastic & Thermoset Plastics (TPU, PUR, PC)
    2340S may be applied directly to properly prepared thermoset and thermoplastic urethanes and polycarbonate plastics.
  3. Unprimed Polyolefin-Plastics (TPO, PR EPDM)
    Do not apply 2340S direct to unprimed polyolefin plastics. Plas-StickTM Plastic Adhesion Promoter for Plastics. 2322S must be applied prior to the application of 2340S.

Surface Preparation

All plastic substrates must be thoroughly cleaned in the following manner:

Tips for Success

Note:
Tempering is not beneficial for urethane parts (PUR) due to "post cure" temperatures In excess of 140° F.

Caution:
Do not use solvent-based cleaners on unprimed plastic or fiberglass (i.e., 3900S, 3901S, 3919S, 3939S) due to static buildup and the potential for flash fire.

Gun Setups*

Conventional

Siphon Feed 1.4 mm - 1.6 mm (.055" - .063")
Gravity Feed: 1.3 mm - 1.5 mm (.051" - .059")

HVLP

Siphon Feed 1.4 mm - 1.6 mm (.055" - .063")
Gravity Feed: 1.3 mm - 1.5 mm (.051" - .059")
Air Pressure*

Conventional

Siphon Feed 35 - 40 psi @ the gun.
Gravity Feed 30 - 35 psi @ the gun.

HVLP

Siphon Feed 6 - 8 psi @ the gun cap.
Gravity Feed 6 - 8 psi @ the gun cap.

* The listed setups cover the usual range for various application equipment. For information on specific manufacturers' equipment, see the Appendix section titled "Equipment Information" in DuPont's ChromaSystemTM Technical Manual.

Application

Tips for Success

For maximum performance, 2340S should be used as part of a system, with an activated basecoat and a fully-flexibilized clear or a fully-flexibilized single-stage.

Flash/Dry Times

Force Dry

2340S should be force dried for 30 minutes at 140° F prior to topcoating to ensure topcoat holdout and to avoid recoat lifting.

Air Dry

Note:
Improper cleaning and surface preparation will result In poor adhesion, and will result in lifting when topcoated.

Blending

2340S may be used as a leading-edge, chip resistant primer by over-reducing and using proper gun technique.

Recoatability/Re-Repair

Sanding

Cleanup

Clean spray equipment as soon as possible with DuPont Lacquer Thinner.

Physical Properties

VOC: 4.6 lbs./gal ready-to-spray.
Theoretical Coverage: 620.74 sq. ft. per ready-to-spray gallon at 1 mil.
Weight Solids: 51.1 % ready-to-spray.
Volume Solids: 38.7% ready-to-spray.
Recommended Dry Film Thickness:

Flexible Adhesion Sealer

0.4 - 0.8 mils in 1 coat.

Leading Edge/Chip Resistant Primer

1.0 - 1.5 mils in 2 coats.

Flash Point: See MSDS.

VOC Regulated Areas

These directions refer to the use of products which may be restricted or require special mixing instructions in VOC regulated areas. Follow mixing and usage recommendations in the VOC Compliant Products Chart for your area.

Safety and Handling

Before using any DuPont product, be sure to read all safety directions and warnings. WEAR A POSITIVE-PRESSURE, SUPPLIED AIR RESPIRATOR (NIOSH TC-19C), EYE PROTECTION, GLOVES AND PROTECTIVE CLOTHING WHILE MIXING ACTIVATOR WITH PAINT, DURING APPLICATION AND UNTIL ALL VAPORS AND SPRAY MISTS ARE EXHAUSTED. Follow respirator manufacturer's directions for respirator use. INDIVIDUALS WITH HISTORY OF LUNG OR BREATHING PROBLEMS OR PRIOR REACTION TO ISOCYANATES SHOULD NOT BE EXPOSED TO THIS PRODUCT. Do not permit anyone without protection in the painting area. This product is intended for industrial use only by professional, trained painters.